1604-7
Temperature Controller with mA Output
Chromalox
1604
Issue date
May 2000
r USER'S MANUAL
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Model identification
Model
1604 1/16 DIN Temperature Controller
Code
Output 1 - Heat or Cool
7
20 mA Output
Code
1
Output 2 - Alarm
Relay, 2 Amp at 250 VAC (Resistive load)
Code
0
1
2
3
4
None
Out #3, 2 Amps at 250 V AC (Resistive load)
Heater Break Down input, Out #3
RS 485 Digital communications, Out #3
RS 485 Digital comm., Heater Break Down input, Out #3
Code
Instrument Power
100 - 240 Vac
24 Vac/dc
3
5
Code
0
Add to complete model number
1601
6
1
0
3
0
Typical Model Number
III
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MOUNTING REQUIREMENTS
Select a mounting location where there is
minimum vibration and the ambient temperature
range between 0 and 50 °C.
The instrument can be mounted on a panel up to
15 mm thick with a square cutout of 45 x 45 mm.
For outline and cutout dimensions refer to Fig. 2.
The surface texture of the panel must be better
than 6,3 mm.
The instrument is shipped with rubber panel
gasket (50 to 60 Sh).
To assure the IP65 and NEMA 4 protection, insert
the panel gasket between the instrument and the
panel as shown in fig. 1.
While holding the instrument against the panel
proceed as follows:
Screw
1) insert the gasket in the instrument case;
2) insert the instrument in the panel cutout;
3) pushing the instrument against the panel,
insert the mounting bracket;
bracket
Panel
4) with a screwdriver, turn the screws with a
torque between 0.3 and 0.4 Nm.
Gasket
Fig. 1
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3.0
(75)
OUTLINE AND CUT OUT
DIMENSIONS
2.4
(60)
1.77
(45)
1.9
(48)
1.77
(45)
2.2
(56)
4.8
(122)
Fig. 2
OUTLINE AND CUT-OUT DIMENSIONS
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A) MEASURING INPUTS
CONNECTION DIAGRAMS
NOTE: Any external components (like zener
barriers etc.) connected between sensor and
input terminals may cause errors in measurement
due to excessive and/or not balanced line
resistance or possible leakage currents.
Connections are to be made with the instrument
housing installed in its proper location.
TC INPUT
10
9
+
_
Shield
Shield
10
9
+
_
Fig. 4
NOTE:
1) Don’t run input wires together with power
cables.
2) For TC wiring use proper compensating cable
preferable shielded.
3) when a shielded cable is used, it should be
connected at one point only.
Fig. 3 .A
REAR TERMINAL BLOCK
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RTD INPUT
LINEAR INPUT
mA,
mV
or
10
RTD
RTD
+
_
V
9
Shield
+
10
9
mA
mV
or
8
9
10
8
9
10
_
V
Fig. 5 RTD INPUT WIRING
G
NOTE:
1) Don’t run input wires together with power
cables.
Fig. 6 mA, mV AND V INPUTS WIRING
2) Pay attention to the line resistance; a high line
resistance may cause measurement errors.
3) When shielded cable is used, it should be
grounded at one side only to avoid ground loop
currents.
NOTE:
1) Don’t run input wires together with power
cables.
2) Pay attention to the line resistance; a high line
resistance may cause measurement errors.
3) When shielded cable is used, it should be
grounded at one side only to avoid ground loop
currents.
4) The resistance of the 3 wires must be the
same.
4) The input impedance is equal to:
< 5 W for 20 mA input
> 1 MW for 60 mV input
> 200 kW for 5 V input
> 400 kW for 10 V input
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B) LOGIC INPUT
C) RELAY OUTPUTS
Safety note:
NO - OUT 2
NO - OUT 3
1) Do not run logic input wiring together with
power cables.
2) Use an external dry contact capable of
switching 0.5 mA, 5 V DC.
3) The instrument needs 100 ms to recognize a
contact status variation.
1
OUT 2
OUT 3
3
2
C - OUT 2 and 3
4) The logic inputs are NOT isolated by the
measuring input
Fig. 8 RELAY OUTPUTS WIRING
The contact rating of the OUT 2, 3 is 2A/250V AC
on resistive load.
SP / SP2
14
The number of operations is 1 x 105 at specified
rating.
15
NOTES 1) To avoid electrical shock, connect
power line at the end of the wiring
procedure.
2) ForpowerconnectionsuseNo16AWG
or larger wires rated for at last 75 °C.
3) Use copper conductors only.
4) Don’t run input wires together with
power cables.
Fig. 7 - LOGIC INPUT WIRING
This logic input allows to select the operative set
point.
The relay contacts are protected by varistor against
inductive load with inductive component up to 0.5 A.
logic input
open
op. set point
SP
close
SP2
The following recommendations avoid serious
problems which may occur, when using relay
output for driving inductive loads.
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INDUCTIVE LOADS
LINEAR OUTPUT
High voltage transients may occur switching
This instrument is equipped with one linear output
inductive loads.
(OUT 1) programmable as:
Through the internal contacts these transients
may introduce disturbances which can affect the
performance of the instrument.
For the OUT 2 and OUT 3, the internal protection
(varistor) assures a correct protection up to 0.5 A
of inductive component.
- main output (heating or cooling)
- secondary output (cooling)
- analog retransmission of the measured value
- analog retransmission of the operative set point.
+
+
_
6
7
The same problem may occur when a switch is
used in series with the internal contacts as shown
in Fig. 9.
OUT 1
_
C
R
POWER
LINE
Fig. 10 mA OUTPUT WIRING
LOAD
It is an isolated analog output.
Fig. 9 EXTERNAL SWITCH IN SERIES WITH
THE INTERNAL CONTACT
Maximum load: 500 W.
In this case it is recommended to install an
additional RC network across the external contact
as show in Fig. 9
The value of capacitor (C) and resistor (R) are
shown in the following table.
LOAD
(mA)
C
R
P.
(W)
OPERATING
VOLTAGE
(mF) (W)
<40 mA 0.047 100
<150 mA 0.1 22
<0.5 0.33 47
1/2
2
2
260 V AC
260 V AC
260 V AC
A
The cable involved in relay output wiring must be
as far away as possible from input or communica-
tion cables.
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SERIAL INTERFACE
D) POWER LINE WIRING
RS-485 interface allows to connect up to 30
devices with one remote master unit.
N
4
POWER LINE 100 V to 240 V A.C
I
(50/60Hz)
or 24 V AC/DC
A'/A
B'/B
A/A'
B/B'
N
S
T
R
U
M
E
N
T
11
12
13
M
A
S
T
E
R
5
R (S,T)
Fig. 12 POWER LINE WIRING
COMMON
NOTES:
1) Before connecting the instrument to the power
line, make sure that line voltage corresponds to
the description on the identification label.
2) To avoid electrical shock, connect power line at
the end of the wiring procedure.
3) For supply connections use No 16 AWG or larger
wires rated for at last 75 °C.
4) Use copper conductors only.
5) Don’t run input wires together with power cables.
6) For24VDCthepolarityisadonotcarecondition.
7) The power supply input is NOT fuse protected.
Please, provide it externally.
Fig. 11 - RS-485 WIRING
The cable length must not exceed 1.5 km at 9600
BAUD.
NOTE: The following report describes the signal
sense of the voltage appearing across the
interconnection cable as defined by EIA for
RS-485.
a) The ” A ” terminal of the generator shall
be negative with respect to the ” B ”
terminal for a binary 1 (MARK or OFF)
state.
b) The ” A ” terminal of the generator shall
be positive with respect to the ” B ”
terminal for a binary 0 (SPACE or ON)
state.
Power supply
24 V AC/DC
100/240 V AC
Type Current
T
T
Voltage
250 V
250 V
500 mA
125 mA
When fuse is damaged, it is advisable to verify
the power supply circuit, so that it is necessary to
send back the instrument to your supplier.
8) The safety requirements for Permanently Con-
nected Equipment say:
- a switch or circuit-breaker shall be included in
the building installation;
- It shall be in close proximity to the equipment
and within easy reach of the operator;
- it shall be marked as the disconnecting device
for the equipment.
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NOTE:asingleswitchorcircuit-breakercandrive
more than one instrument.
9) When the NEUTRAL line is present, connect it
to terminal 4.
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OPEN INPUT CIRCUIT
This instrument is able to identify the open circuit
for TC and RTD inputs.
The open input circuit condition for RTD input is
shown by an "overrange" indication.
For TC input, it is possible to select overrange
indication (standard) or underrange indication set-
ting the CH101 and SH101 according to the follow-
ing table:
PRELIMINARY HARDWARE
SETTINGS
1) Remove the instrument from its case.
2) It is necessary to set J106 according to the
desired input type as shown in the following figure.
INPUT
TYPE
J106
5-6
1-2
3-4
7-8
9-10
open
open
open
open
close
Overrange (STD) CH101 = close SH101 = open
TC-RTD open close open open
Underrange
CH101 = open SH101 = close
60 mV
5 V
open close open open
close open close open
open open close open
open open open close
Both pads are located on the soldering side of the
CPU card
10 V
20 mA
NOTE : the not used jumper can be positioned on
pin 7-9
CH101
SH101
Fig. 14
2
1
4
3
6
5
8
7
10
9
V101
J106
Fig. 13
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SEr3 = Baude rate for serial link
Not available when SEr1 = OFF
From 600 to 19200 baud.
GENERAL NOTES for configuration.
FUNC = This will memorize the new value of
the selected parameter and go to the
next parameter (increasing order).
NOTE: 19200 baud is shown on display as 19.2.
MAN
=
This will scroll back the parameters
without memorization of the new value.
This will increase the value of the
selected parameter
s
=
SEr4 = Byte format for serial link
Not available when SEr1 = OFF
7E = 7 bits + even parity (For ERO protocol only)
7O = 7 bits + odd parity (For ERO protocol only)
8E = 8 bits + even parity
t
=
This will decrease the value of the
selected parameter.
8O = 8 bits + odd parity
CONFIGURATION PROCEDURE
1) Remove the instrument from its case.
2) Set the dip switch V101to the open condition
(see fig. 13).
3) Re-insert the instrument.
4) Switch on the instrument.
8
= 8 bits no parity
P1 - Input type and standard range
0
1
2
3
4
5
6
7
8
9
= TC type
= TC type
= TC type
= TC type
= TC type
= TC type
= TC Type
= TC type
= TC type
= TC type
L
L
J
J
K
K
T
N
R
S
range
range
0 / +400.0 °C
0 / +900 °C
The display will show COnF.
range-100.0 / +400.0 °C
range -100 / +1000 °C
range-100.0 / +400.0 °C
range -100 / +1370 °C
range-199.9 / +400.0 °C
range -100 / +1400 °C
NOTE : If "CAL" indication is displayed, press
immediately the s pushbutton and return to
the configuration procedure.
5) Push the FUNC pushbutton.
range
range
0 / +1760 °C
0 / +1760 °C
SEr1 = Serial interface protocol
OFF = No serial interface
10 = RTD type Pt 100 range-199.9 / +400.0 °C
11 = RTD type Pt 100 range -200 / +800 °C
Ero
= Polling/selecting ERO
nbUS = Modbus
jbUS = Jbus
12 = mV
13 = mV
14 = mA
15 = mA
16 = V
17 = V
18 = V
19 = V
Linear range
Linear range
Linear range
Linear range
Linear range
Linear range
Linear range
Linear range
0 /
12 /
0 /
4 /
0 /
1 /
0 /
2 /
60 mV
60 mV
20 mA
20 mA
5 V
5 V
10 V
10 V
SEr2 = Serial link device address
Not available when SEr1 = OFF
From 1 to 95 for ERO protocol.
From 1 to 255 for all the other protocols.
NOTE: the electrical characteristic of the RS 485
serial interface allows you the connection of 31
devices maximum.
20 = TC type
L
range
0 / +1650 °F
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21 = TC type
22 = TC type
23 = TC type
24 = TC type
25 = TC type
26 = TC type
J
range -150 / +1830 °F
range -150 / +2500 °F
range -330 / +750 °F
range -150 / +2550 °F
the input range.
When this parameter is modified, rH parameter
will be re-aligned to it.
The initial and full scale values determine the
input span which is used by the PID algorithm,
the SMART and the alarm functions.
K
T
N
R
S
range
range
0 / +3200 °F
0 / +3200 °F
27 = RTD type Pt 100 range-199.9 / +400.0 °F
28 = RTD type Pt 100 range -330 / +1470 °F
NOTE: selecting P1 = 0, 2, 4, 6, 10 or 27, the
instrument set automatically P39 = P40 = FLtr.
For all the remaining ranges it will set P39 = P40
= nOFL.
NOTE: the minimum input span (S = P4 - P3), in
absolute value, should be set as follows:
For linear inputs, S > 100 units.
For TC input with °C readout, S > 300 °C.
For TC input with °F readout, S > 550 °F.
For RTD input with °C readout, S > 100 °C.
For RTD input with °F readout, S > 200 °F.
If a different selection is desired, P39 and P40
may be modified, after executed P1 configuration.
P2 = Decimal point position
This parameter is available only when a linear
input is selected (P1 = 12, 13, 14, 15, 16, 17, 18
or 19).
P5 = Output 1 function
rEv = Out 1 is used as control output with
reverse action
dir = Out 1 is used as control output with direct
action
Pv.rt = Out 1 is used as analog retransmission of
the measured value (process variable)
SP.rt = Out 1 is used as analog retransmission of
the operative set point.
----.
---.-= No decimal figure.
--.--= One decimal figure.
-.---= Two decimal figures.
= Three decimal figures.
P3 = Initial scale value
For linear inputs it is programmable from -1999 to
4000.
REVERSE ACTION
Input
DIRECT ACTION
Input
For TC and RTD input, it is programmable within
the input range.
When this parameter is modified, rL parameter
will be re-aligned to it.
t
t
t
Output
Output
t
P4 = Full scale value
For linear inputs it is programmable from -1999 to
4000.
P6 = Output 1 type.
0-20 = output type 0 - 20 mA.
4-20 = output type 4 - 20 mA.
For TC and RTD input it is programmable within
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P7 = analog retransmission - initial scale
value.
L.A. = Low alarm (inside for band alarm) with
automatic reset (latched).
Available only when P5 = Pv.rt or SP.rt.
It is programmable from -1999 to 4000.
The decimal point will be positioned as selected
with P2 parameter.
H.L. = High alarm (outside band) with manual re-
set (latched).
L.L. = Low alarm (inside band) with manual reset
(latched).
P8 = analog retransmission - full scale value.
Available only when P5 = Pv.rt or SP.rt.
It is programmable from -1999 to 4000.
The decimal point will be positioned as selected
with P2 parameter.
P11 = Output 3 function
nonE = output not used.
rEv = Out 3 is used as control output with
reverse action.
dir
= Out 3 is used as control output with direct
action.
P9 = Output 2 function.
nonE = output not used.
rEv = Out 2 is used as control output with
reverse action.
AL2.P =it is used as Alarm 2 output and the alarm
2 is programmed as process alarm.
AL2.b =it is used as Alarm 2 output and the alarm
2 is programmed as band alarm.
AL2.d =it is used as Alarm 2 output and the alarm
2 is programmed as deviation alarm.
NOTES: 1) If P11 has been changed to "rEv", the
cycle time (Cy3) will be forced to 15
seconds.
dir
= Out 2 is used as control output with direct
action.
AL1.P =it is used as Alarm 1 output and the
alarm 1 is programmed as process alarm.
AL1.b =it is used as Alarm 1 output and the
alarm 1 is programmed as band alarm.
AL1.d =it is used as Alarm 1 output and the
alarm1 is programmed as deviation alarm.
NOTE: If P9 has been changed to "rEv", the
cycle time (Cy2) will be forced to 15
seconds.
If P11 has been changed to "dir", the
cycle time (Cy3) will be forced to:
10 s when P22 is equal to "AIr"
4 s when P22 is equal to "OIL"
2 s when P22 is equal to "H2O".
If P9 has been changed to "dir", the cycle
time (Cy2) will be forced to:
2) The relations among P5, P9 and P11
are shown by the following notes:
10 s when P22 is equal to "AIr"
4 s when P22 is equal to "OIL"
2 s when P22 is equal to "H2O".
-
-
-
one Out only can be configured as
"rEv" output.
one Out only can be configured as
"dir" output.
if no Output is configured as control
output the instrument will operate as
an indicator.
P10 = Alarm 1 operating mode
Available only when P9 is equal to "AL1.P",
"AL1.b" or "AL1.d".
H.A. = High alarm (outside for band alarm) with
automatic reset (latched).
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P12 = Alarm 2 operating mode
Available only when P11 is equal to "AL2.P",
"AL2.b" or "AL2.d".
H.A. = High alarm (outside for band alarm) with
automatic reset (latched).
P16 = Threshold of the “Soft Start” function.
Threshold value in eng. units to initiate the "Soft
start" function (output power limiting) at start up.
Range : within the readout span.
NOTE: This threshold value will not be taken into
account when tOL = InF.
L.A. = Low alarm (inside for band alarm) with
automatic reset (latched).
H.L. = High alarm (outside band) with manual reset
(latched).
P17 = Safety lock
L.L. = low alarm (inside band) with manual reset
(latched).
0 = No parameter protection. The device is
always in unlock condition and all parameters
can be modified.
1 = The device is always in lock condition and no
one of the parameters (exception made for
set points [SP, SP2] and manual reset of the
alarms) can be modified (for SMART status
see P30 parameter).
P13 = Programmability of the alarm 2
threshold and hysteresis values
Available only when P11 is equal to "AL2.P",
"AL2.b" or "AL2.d".
OPrt = Alarm 2 threshold and hysteresis are
programmable in the operating mode.
COnF = Alarm 2 threshold and hysteresis are
programmable in configuration mode.
From 2 to 4999 = This combination number is a
secret value to be used, in run time (see nnn
parameter) to put the device in lock/unlock
condition.
For SP, SP2 and manual reset of the alarms,
the lock/unlock condition has no effect (for
SMART status see P30).
P14 = Alarm 2 threshold value
Available only when P11 is equal to "AL2.P",
"AL2.b" or "AL2.d" and P13 is equal to "COnF".
Range: For process alarm - within the range
limits.
From 5000 to 9999 = This combination number is
a secret value to be used, in run time (see
nnn parameter) to put the device in lock/
unlock condition.
For SP, SP2, manual reset of the alarm, AL1,
AL2, the lock/unlock condition has no effect
(for SMART status see P30).
For band alarm - from 0 to 500 units.
For deviation alarm - from -500 to 500
units.
NOTE:when safety lock is selected, the secret
value can not be displayed again and the
display will show 0, 1, SFt.A (when P17 is
encompassed between 2 and 4999) or SFt.b
(when P17 is encompassed between 5000
and 9999)
P15 = Alarm 2 hysteresis value
Available only when P11 is equal to "AL2.P",
"AL2.b" or "AL2.d" and P13 is equal to "COnF".
Range: from 0.1% to 10.0 % of the range selected
with P3 and P4 parameters, or 1 LSD.
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The configuration procedure is completed and the
P21 = Displayed value of the power output
for the secondary control output
This parameter is available only when two control
outputs are configured.
nOrL = the displayed value is equal to the result
of PID calculation.
CnPL = the displayed value is complemented
(100 - PID calculation).
NOTE: when two control outputs are configured, the
P18 and P19 selections are applied to the "rEv"
control output while P20 and P21 selections are
applied to the "dir" control output.
instrument shows "
displays.
-.-.-.-.
" on both
If no other setting is necessary, push the FUNC
pushbutton, the display returns to show "COnF".
Otherwise access to the advanced configuration
parameter proceeding as follows:
1) using s and t pushbuttons to set the 262
code on the display.
2) push the FUNC pushbutton.
P18 = Main control output action
This parameter is skipped if none of the outputs is
configured as control output.
P22 = Cooling media.
Available only when the device is configured with
two control outputs.
nOrL = the power output is equal to the result of
PID calculation.
AIr = Air is used as cooling media.
CnPL = the power output is complemented (100 -
PID calculation).
OIL = Oil is used as cooling media.
H2O = Direct water is used as cooling media.
Changing P22 parameter, the instrument forces
the cycle time and relative cooling gain param-
eters to the default value related with the chosen
cooling media
P19 = Displayed value of the main power
output
This parameter is skipped if none of the outputs is
When P22 = AIr - Cyx = 10 s and rC = 1.00
P22 = OIL - Cyx = 4 s and rC = 0.80
P22 = H2O - Cyx = 2 and rC = 0.40
Where Cyx is the cycle time(Cy2 or Cy3) of the
out programmed as "dir" control output.
configured as control output.
nOrL = the displayed value is equal to the result
of PID calculation.
CnPL = the displayed value is complemented
(100 - PID calculation).
P20 = Secondary control output action
This parameter is available only when two control
outputs are configured.
nOrL = the power output is equal to the result of
PID calculation.
P23 = Relative cooling gain calculated by
SMART function.
Available only when device is configured with two
control outputs.
OFF = SMART algorithm does not calculate the
rC parameter value
On = SMART algorithm calculates the rC
parameter value.
CnPL = the power output is complemented (100 -
PID calculation).
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P24 = Alarm 1 action
NOTE: for more details to stand-by (mask) function,
Available only when P9 = "AL1.P", "AL1.d" or
see P25 parameter.
"AL1.b".
dir = direct action (relay energized in alarm condi-
tion)
P28 = OFFSET adjustment added to the
measured value
This parameter allows to set a constant OFFSET
throughout the readout range.
rEV = reverse action (relay de-energized in alarm
condition)
P25 = alarm 1 stand-by (mask) function
Available only when P9 = "AL1.P", "AL1.d" or
"AL1.b".
It is skipped for linear inputs
-
For readout ranges with decimal figure, P28 is
programmable from -19.9 to 19.9.
OFF = stand-by (mask) function disabled
On = stand-by (mask) function enabled
NOTE: If the alarm is programmed as band or
deviation alarm, this function masks the alarm
condition after a set point change or at the
instrument start-up until the process variable
reaches the alarm threshold plus or minus
hysteresis. If the alarm is programmed as a
process alarm, this function masks the alarm
condition at instrument start-up until the process
variable reaches the alarm threshold plus or
minus hysteresis.
-
For readout ranges without decimal figure, P28
is programmable from -199 to 199.
Readout
Real curve
P28
Adjusted
curve
Input
P29 = Displayable protected parameters
This parameter is skipped when P17 = 0.
OFF = Protected parameters cannot be displayed.
On = Protected parameter can be displayed.
P26 = Alarm 2 action
Available only when P11 = "AL2.P", "AL2.d" or
"AL2.b".
dir = direct action (relay energized in alarm
condition)
rEV = reverse action (relay de-energized in alarm
condition)
P30 = SMART function
This parameter is skipped when none of the
outputs is programmed as control output.
0 = SMART function disabled.
1 = SMART function is NOT protected by safety
lock.
P27 = Alarm 2 stand-by (mask) function
Available only when P11 ="AL2.P", "AL2.d" or
"AL2.b".
OFF = Stand-by (mask) function disabled
On = Stand-by (mask)function enabled
2 = SMART function is under safety lock protection.
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P31 = Maximum value of the proportional band
calculated by the SMART algorithm.
This parameter is skipped when none of the
outputs is programmed as control output or
P30=0.
2 = the instrument starts in the same way it was
left prior to power shut down but if the
instrument was in manual mode, it will restart
with a power output equal to 0.
3 = the instrument starts in the same way it was
left prior to power shut down but if the
instrument was in manual mode, it will restart
with the same power output it had prior to
power shut down.
This parameter is programmable from P32 value
to 200.0 %.
P32 = Minimum value of the proportional band
calculated by the SMART algorithm.
This parameter is skipped when none of the outputs
is programmed as control output or P30=0.
It is programmable from 1.0% to P31 value.
P36 = Timeout selection
This parameter allows to set the time duration of
the timeout for parameter setting used by the
instrument during the operating mode.
tn. 10 = 10 seconds
tn. 30 = 30 seconds
P33 = Minimum value of the integral time
calculated by the SMART algorithm.
This parameter is skipped when none of the
outputs is programmed as control output or
P30=0.
P37 = Conditions for output safety value
This parameter is skipped when none of the
outputs is programmed as control output.
0 = No safety value (see "Error Messages")
1 = Safety value is applied when overrange or
underrange condition is detected.
It is programmable from 00.01[mm.ss] to 02.00
[mm.ss].
2 = Safety value is applied when overrange
condition is detected.
P34 = MANUAL function
3 = Safety value is applied when underrange
condition is detected.
This parameter is skipped when none of the
outputs is programmed as control output.
OFF = manual function is disabled
On = manual function can be enabled/
disabled by MAN pushbutton.
P38 = Output safety value
This parameter is skipped when none of the
outputs is programmed as control output or
P37 = 0.
P35 = Device status at instrument start up.
This parameter is skipped when none of the outputs
is programmed as control output or P34=OFF.
0 = the instrument starts in AUTO mode.
1 = the instrument starts in MANUAL mode with
power output set to 0.
This value can be set
-
from 0.0 to 100.0 % when the device is
configured with one control output only.
from -100.0 % to 100.0 % when the device is
configured with two control outputs.
-
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NOTE: when the instrument detects an out of
range condition, it assignes the P38 value to
the PID output but P18 and P20 parameter are
still active.
negative value decreases the low limit of the anti-
reset-wind up (under set point).
P43 = Set point indication
Fn.SP = during operative mode, when the
instrument performs a ramp, it will show
the final set point value.
OP.SP =during operative mode, when the
instrument performs a ramp, it will show
the operative set point.
P39 = Digital filter on the displayed value
It is possible to apply to the displayed value a
digital filter of the first order with a time constant
equal to :
- 4 s for TC and RTD inputs
- 2 s for linear inputs
nOFL. = no filter
FLtr = filter enabled
P44 = Operative set point alignment at
instrument start up
0 = At start up, the operative set point will be
aligned to SP or SP2 according to the digital
input status.
1 = At start up, the operative set point will be
aligned to the measured value, the selected
set point value will be reached by the
programmed ramp (see Grd1 and Grd2
operative parameters).
P40 = Digital filter on the retransmitted value
This parameter is available only if P5 = PV.rt.
It is possible to apply to the retransmitted value a
digital filter of the first order with a time constant
equal to :
- 4 s for TC and RTD inputs
- 2 s for linear inputs
NOTE: if the instrument detects an out of range
or an error condition on the measured value it will
ever operate as described for P44 = 0.
nOFL. = no filter
FLtr = filter enabled
P41 = Control action type
This parameter is skipped when none of the
outputs is programmed as control output.
Pid. = The process is controlled by PID action.
Pi. = The process is controlled by PI action.
The configuration procedure is terminated and the
display returns to show "COnF".
P42 = Extension of the anti-reset-wind up
Range: from -30 to +30 % of the proportional
band.
NOTE: a positive value increases the high limit of
the anti-reset-wind up (over set point) while a
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When return in "Normal Display Mode" is desired,
push FUNC push-button again.
OPERATIVE MODE
1) Remove the instrument from its case.
2) Set the internal dip switch V101 in closed condi-
tion
INDICATORS
3) Re-insert the instrument.
4) Switch on the instrument.
°C
Lit when the process variable is shown in
Celsius degrees.
°F
Lit when the process variable is shown in
Fahrenheit degrees.
DISPLAY FUNCTION
The upper display shows the measured value
while the lower display shows the programmed
set point value (we define the above condition as
“normal display mode”).
NOTE : When the rate of change (Grd1, Grd2) is
utilized, the displayed set point value may
be different from the operating set point.
It is possible to change the information on the
lower display as follows:
SMRT Flashing when the first part of the SMART
algorithm is active.
Lit when the second part of the SMART
algorithm is active.
OUT1 It will flash with a duty cycle proportional
to the linear output value.
OUT2 Lit when OUT 2 is ON or alarm 1 is in the
alarm state.
OUT3 Lit when OUT 3 is ON or alarm 2 is in the
alarm state
- Push FUNC pushbutton for more than 3
seconds but less than 10 seconds.
The lower display will show " r. " followed by
the power value of the OUT programmed as
"rEV" control output (from 0.0 to 100.0%*).
- Push FUNC pushbutton again. The lower display
will show "d." followed by the power value of the
OUT programmed as "dir" control output (from
0.0 to 100.0%*).
Other functions are shown by decimal points:
REM
* The graphic symbol "
.
" means 100%.
- Push FUNC pushbutton again. The display will
return in "Normal Display Mode".
NOTE : The two power outputs are displayed only if
therelativefunctionhasbeenpreviouslyconfigured.
SP2
MAN
REM = Flashing, when the instrument is
controlled via serial link.
SP2 = Flashing at slow rate when SP2 is used.
Flashing at fast rate when a set point from
serial link is used.
When no pushbutton is pressed during the time
out (see P36), the display will automatically return
in "Normal Display Mode".
In order to keep the desired information
continuously on the lower display, depress s or
t push-button to remove the timeout.
MAN= Flashing at slow rate, when the instrument
is in MANUAL mode.
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Pushbuttonfunctionalityduringoperatingmode.
FUNC = o when the instrument is in "normal
display mode"
NOTE: a 10 or 30 seconds time out (see P 36)
can be selected for parameter modification during
run time mode.
1)with a brief pressure (<3s) it starts
the parameter modification
procedure.
If, during operative parameter modification, no
pushbutton is pressed for more than 10 (30)
seconds, the instrument goes automatically to the
“normal display mode” and the eventual
modification of the last parameter will be lost.
2)with a pressure within 3s to 10s it
changes the indication on the lower
display (see "display function").
3)with a pressure longer than 10s it
enables the lamp test (see "Lamp
Test" paragraph).
o During parameter modification, it
allows to memorize the new value of
the selected parameter and go to the
next parameter (increasing order).
pressed for more than 1 s, it allows to
enable or disable the manual function
and, during parameter modification,
to scroll back the parameters without
memorizing the new setting.
ENABLE/DISABLE THE CONTROL OUTPUT
When the instrument is in "normal display mode",
by keeping depressed for more than 5 s s and
FUNC pushbuttons, it is possible to disable the
control outputs. In this open loop mode the device
will function as an indicator, the lower display will
show the word OFF and all control outputs will
also be in the OFF state (the output is also
conditioned by P18 and P20 parameters).
When the control outputs are disabled the alarms
are also in non alarm condition.
MAN
s
=
The alarms output conditions depend on the
alarm action type (see P24-P26).
Depress for more than 5 s s and FUNC
pushbuttons to restore the control status.
The alarm stand-by function, if configured, will be
activated as if it was at power up.
If a power down occures when the control output
is disabled, at instrument power up the control
output will be automatically disabled.
=
o During parameter modification, it
allows to increase the value of the
selected parameter.
o During MANUAL mode, it allows to
increase the output value.
o During parameter modification, it
allows to decrease the value of the
selected parameter.
o During MANUAL mode, it allows to
decrease the output value.
t
=
s+MAN = During parameter modification they
allow to jump to the maximum
programmable value.
t+MAN = During parameter modification they
allow to jump to the minimum
SP - SP2 SELECTION
It is possible to select the operating set point (SP
or SP2) only by an external contact (terminals 14
and 15).
By setting P43, it is possible to display the final or
the operative set point during a ramp execution.
programmable value.
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DIRECT ACCESS TO SET POINT
The transfer from AUTO to MANUAL and
viceversa is bumpless (this function is not
provided if integral action is excluded).
If transfer from AUTO to MANUAL is performed
during the first part of SMART algorithm (TUNE)
when returning in AUTO the device will be forced
automatically in the second part of the SMART
algorithm (ADAPTIVE).
At power up the device will be in the AUTO mode
or as it was left prior to power shut down
depending on P35 configuration selection.
NOTE:When start up occurs in Manual mode with
power output set to 0, the control outputs will be
in accordance with the following formula: "rEV"
output - "dir" output = 0
When the device is in AUTO mode and in “Normal
Display Mode”, it is possible to access directly to
set point modification (SP or SP2).
Pushing s or t for more than 2 s, the set point
will begin changing.
The new set point value becomes operative since
no pushbutton has been depressed at the end of
2 s timeout.
MANUAL FUNCTION
The MANUAL function can be accessed (only if
enabled by P34=On) by depressing the MAN
pushbutton for more than 1 sec.
The command is accepted and executed only if
the display is in "Normal Display Mode".
When in MANUAL mode the LED's MAN
annunciator will light up while the lower display
shows the power output values.
The value of "rEV" is shown in the two most signifi-
cant digit field while the value of "dir" (if present) is
shown in the two less significant digit field.
The decimal point between the two values will be
flashing to indicate instrument in manual mode.
NOTE :
LAMP TEST
When it is desired to verify the display efficiency,
push FUNC pushbutton for more than 10 s. The
instrument will turn ON, with a 50 % duty cycle,
all the LEDs of the display (we define this function
"LAMP TEST").
No time out is applied to the LAMP TEST.
When it is desired to come back to the normal
display mode, push FUNC pushbutton again.
During the LAMP TEST the instrument continues
to control the process but no keyboard functions
are available (exception made for the FUNC
pushbutton).
- A graphic symbol "
- A graphic symbol "
" is used for "rEV"= 100
" is used for "dir"= 100
The power output can be modified by using s
and t pushbuttons.
Inmanualmodetheoutputresolutionisequalto1%.
By depressing, for more than 1 second, MAN
pushbutton the device returns in AUTO mode.
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SERIAL LINK
The device can be connected to a host computer
by a serial link.
SMART function
It is used to optimize automatically the control
action.
The host can put the device in LOCAL (functions
and parameters are controlled via keyboard) or in
REMOTE (functions and parameters are
controlled via serial link).
To enable the SMART function, push the FUNC
pushbutton until "Snrt" parameter is shown.
Pushing s or t set the display "On" and push
the FUNC pushbutton.
The REMOTE status is signalled by the decimal
point (labelled REM) at the right hand of the LSD
of the upper display.
This instrument allows to modify the operative
and configuration parameters, via serial link.
The necessary conditions to implement this
function are the following:
1) Serial parameters from SEr1 to SEr4 should be
properly configured using the standard front
keyboard procedure
The SMRT LED will turn on or flashing according
to the algorithm selected.
When the smart function is enabled, it is possible to
display but not to modify the control parameters.
To disable the SMART function, push the FUNC
pushbutton again until "Snrt" parameter is shown.
Pushing s or t set the display "OFF" and
push the FUNC pushbutton.
The SMRT LED will turn off.
2) Device must be in the OPERATING mode
The instrument maintains the actual set of control
parameters and it enables parameter modifica-
tion.
NOTES : 1) When ON/OFF control is pro-
grammed (Pb=0), the SMART
During the downloading of configuration the
device goes in open loop with all output in OFF
state.
At the end of configuration procedure, the device
performs an automatic reset and then returns to
close loop control.
function is disabled.
2) The SMART enabling/disabling can
be protected by safety key (see
P30).
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When it is desired to switch from LOCK
to UNLOCK condition, set a value equal
to P17 parameter.
When it is desired to switch from
UNLOCK to LOCK condition, set a value
different from P17 parameter.
Alarm 1 threshold
OPERATIVE PARAMETERS
Push the FUNC pushbutton, the lower display will
show the code while the upper display will show
the value or the status (On or OFF) of the
selected parameter.
By s or t pushbutton it is possible to set the
desired value or the desired status.
AL1
This parameter is available only if P 9 is
equal to AL1.P, AL1.b or AL1.d.
Ranges:
Pushing the FUNC pushbutton, the instrument
memorizes the new value (or the new status) and
goes to the next parameter.
- Span limits for process alarm.
- From 0 to 500 units for band alarm.
- From -500 to 500 units for deviation
alarm.
Some of the following parameter may be skipped
according to the instrument configuration.
Param. DESCRIPTION
HSA1 Alarm 1 hysteresis
This parameter is available only if P 9 is
SP
Set point (in eng. units).
equal to AL1.P, AL1.b or AL1.d.
Range:From 0.1% to 10.0% of the input
span or 1 LSD.
Range: from rL to rH.
SP is operative when the logic input is
open.
Note: If the hysteresis of a band alarm is
larger than the alarm band, the instrument
will use an hysteresis value equal to the
programmed band minus 1 digit.
Alarm 2 threshold
This parameter is available only if P 11
is equal to AL2.P, AL2.b or AL2.d and
P13 = OPrt.
Snrt
SMART status.
The On or OFF indication shows the
actual status of the SMART function
(enabled or disabled respectively).
Set On to enable the SMART function.
Set OFF to disable the SMART function.
Manual reset of the alarms.
This parameter is skipped if none of the
alarms has the manual reset function.
SetOnandpushFUNCtoresetthealarms.
Set point 2 (in eng. units).
Range: from rL to rH.
SP2 is operative when the logic input is
closed.
Software key for parameter
protection.
This parameter is skipped if P17 = 0 or 1
On = the instrument is in LOCK condition
OFF = the instrument is in UNLOCK
condition
AL2
n.rSt
SP2
nnn
For other details see AL1parameter.
HSA2 Alarm 2 hysteresis
This parameter is available only if P 11
is equal to AL2.P, AL2.b or AL2.d and
P13 = OPrt.
For other details see HSA1parameter.
Proportional band
Range: from 1.0% to 200.0% of the input
span.
Pb
When Pb parameter is set to 0, the
control action becomes ON-OFF.
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Note:When device is working with
SMART algorithm the Pb value will be
limited by P31 and P32 parameters.
Hysteresis for ON/OFF control action
This parameter is available only when
Pb=0.
Range: from 0.1% to 10.0% of the input
span.
Integral time
Cy3
rC
Output 3 cycle time
This parameter is available only if P11 is
equal to rEv or dir.
Range:From 1 to 200 s.
HyS
ti
Relative Cooling gain.
This parameter is available only when
device is configured with two control
outputs and Pb is different from zero or
device is in manual mode.
This parameter is skipped if Pb=0 (ON/
Range: from 0.20 to 1.00
OFF action).
Note: When the device is working with
SMART algorithm and P23 is set to On
the RCG value is limited in accordance
with the selected type of cooling media:
- from 0.85 to 1.00 when P22 = AIr
- from 0.80 to 0.90 when P22 = OIL
- from 0.30 to 0.60 when P22 = H2O
Range: from 00.01 to 20.00 [mm.ss].
Above this value the display blanks and
integral action is excluded.
Note: When the device is working with
SMART algorithm, the minimum value of
the integral time will be limited by P33
parameter.
OLAP Dead band/Overlap between H/C
outputs.
td
Derivative time
This parameter is skipped if Pb=0 (ON/
OFF action) or P41 = Pi.
This parameter is available only when
device id configured with two control
outputs and Pb is different from zero or
device is in manual mode.
Range: from -20 to 50 % of the
proportional band.
A negative OLAP value shows a dead
band while a positive value shows an
overlap.
Range:From 00.00 to 10.00 mm.ss.
Notes: When device is working with
SMART algorithm the td value will be
equal to a quarter of ti value.
Integral pre-load
IP
Ranges:
- from 0.0 to 100.0 % of the output span
if device is configured for one control
output.
rL
Set point low limit
Range: from initial scale value (P3) to
- from -100.0 to 100.0 % of the output
span if device is configured for two
control outputs.
rH.
Note: When P3 has been modified, rL
will be realigned to it.
Cy2
Output 2 cycle time
rH
Set point high limit
This parameter is available only if P9 is
equal to rEv or dir.
Range:From 1 to 200 s.
Range:from rL to full scale value (P4).
Note: When P4 has been modified, rH
will be realigned to it.
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Grd1
Ramp applied to an increasing set
point change
Range: from 1 to 100 digits per minute.
Above this value the display shows “InF”
meaning that the transfer will be done as
a step change.
Grd2
OLH
Ramp applied to a decreasing set
point changes
For other details see Grd1 parameter.
Output high limit
Range:
- From 0.0 to 100.0 % of the output span
when device is configured with one
control output.
- From -100.0 to 100.0% of the output
span when device is configured with two
control outputs.
tOL
rnP
Time duration of the output power
limiter (soft start)
Range: from 1 to 540 min. Above this
value the display shows “InF” meaning
that the limiting action is always on.
Note: The tOL can be modified but the
new value will become operative only at
the next instrument start up.
Control output max. rate of rise
This parameter is available only when
Pb is different from zero or one control
output is a linear output type.
Range: From 0.1 % to 25.0 % of the
output span/second. Above this value
the display shows “InF” meaning that no
limit is imposed.
Note:the rnP parameter is active on a
linear control output even if the device is
in ON/OFF control mode.
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When P37 is different from zero and an out of
range condition is detected, the instrument
operates in accordance with P37 and P38
parameters.
ERROR MESSAGES
OVERRANGE, UNDERRANGE AND
SENSOR LEADS BREAK INDICATIONS
The device is capable to detect a fault on the
process variable (OVERRANGE or
UNDERRANGE or SENSOR LEADS BREAK).
When the process variable exceeds the span
limits established by configuration parameter P 1
an OVERRANGE condition will be shown on
display as show in the following figure:
NOTE: in every cases, the P18 and P20
parameters will conditioned the real outputs of the
instrument.
The sensor leads break can be signalled as:
- for TC/mV input : OVERRANGE or
UNDERRANGE selected by
a solder jumper
- for RTD input
- for mA/V input
:
:
OVERRANGE
UNDERRANGE
NOTE : For mA/V input the leads break can be
detected only when the range selected has a zero
elevation (4/20 mA or 1/5 V or 2/10 V)
For RTD input a special test is provided to signal
OVERRANGE when input resistance is less than
15 ohm (Short circuit sensor detection).
An UNDERRANGE condition will be shown on
display as show in the following figure:
ERROR MESSAGES
The instrument performs same self-diagnostic
algorithm.
When an error is detected, the instrument shows
on the lower display the “Err” indication while the
upper display shows the code of the detected
error.
When P37 is equal to 0, the following conditions
may occur:
- The instrument is set for one output only and if
an OVERRANGE is detected, the output turns
OFF (if reverse action) or ON (if direct action).
- The instrument is set for heating/cooling action
and an OVERRANGE is detected, "rEV" output
turns OFF and "dir" output turns ON.
- The instrument is set for one output only and if
an UNDERRANGE is detected, the output turns
ON (if reverse action) or OFF (if direct action).
- The instrument is set for heating/cooling action
and an UNDERRANGE is detected, "rEV"
output turns ON and "dir" output turns OFF.
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ERROR LIST
SEr
100
150
200
Serial interface parameter error.
Write EEPROM error.
CPU error.
Tentative to write on protected
memory.
201 - 2xx
Configuration parameter error. The
two less significant digits shown the
number of the wrong parameter (ex.
209 Err shows an Error on P9
parameter)
299
301
307
320
Error on control output selection.
Selected input calibration error
RJ input calibration error
Analog retransmission calibration
error.
400
500
502
510
Control parameters error
Auto-zero error
RJ error
Error during calibration procedure.
NOTES
1) When a configuration parameter error is
detected, it is sufficient to repeat the configura-
tion procedure of the specified parameter.
2) If error 400 is detected, push contemporarily
the t and s pushbuttons for loading the
default parameters then repeat control
parameter setting.
3) For all the other errors, contact your supplier.
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EN 50081-2 and EN 50082-2) and to council
directives 73/23/EEC and 93/68/EEC (reference
harmonized standard EN 61010-1).
Installation category: II
Temperature drift: (CJ excluded)
< 200 ppm/°C of span for mV and TC ranges 1, 3, 5,
7, 20, 21, 22, 24.
< 300 ppm/°C of span for mA/V
< 400 ppm/°C of span for RTD range 11, 28 and
TC range 0, 2, 4, 6, 23.
GENERAL INFORMATIONS
GENERAL SPECIFICATIONS
Case: Polycarbonate grey dark color; self-extin-
guishing degree: V-0 according to UL 94.
Front protection - designed and tested for IP 65 (*)
and NEMA 4X (*) for indoor locations (when panel
gasket is installed).
(*) Test were performed in accordance with CEI 70-
1 and NEMA 250-1991 STD.
Installation: panel mounting.
Rear terminal block: 15 screw terminals ( screw
M3, for cables from f 0.25 to f 2.5 mm2 or from
AWG 22 to AWG 14 ) with connection diagrams
and safety rear cover.
Dimensions: DIN 43700 48 x 48 mm,
depth 122 mm.
< 500 ppm/°C of span for RTD range 10 and TC
ranges 8, 9, 25, 26.
< 800 ppm/°C of span for RTD range 27.
Operative temperature: from 0 to 50 °C.
Storage temperature : -20 to +70 °C
Humidity: from 20 % to 85% RH, non condensing.
Protections:
1) WATCH DOG circuit for automatic restart.
2) DIP SWITCH for protection against tampering
of configuration and calibration parameters.
Weight: 250 g.
Power supply:
- 100V to 240V AC 50/60Hz (-15% to + 10% of the
nominal value).
- 24 V AC/DC (+ 10 % of the nominal value).
Power consumption: 6 VA max.
Insulation resistance: > 100 MW according to
IEC 1010-1.
Dielectric strength: 1500 V rms according to IEC
1010-1.
Display updating time: 500 ms.
Sampling time: 250 ms for linear inputs
500 ms for TC and RTD inputs.
Resolution: 30000 counts.
Accuracy: + 0,2% f.s.v.. + 1 digit @ 25 °C
ambient temperature.
Common mode rejection: 120 dB @ 50/60 Hz.
Normal mode rejection: 60 dB @ 50/60 Hz.
Electromagnetic compatibility and safety
requirements: This instrument is marked CE.
Therefore, it is conforming to council directives
89/336/EEC (reference harmonized standard
INPUTS
A) THERMOCOUPLE
Type : L -J -K -N -R -S -T. °C/°F selectable.
External resistance: 100 W max, maximum error
0,1% of span.
Burn out: It is shown as an overrange condition
(standard). It is possible to obtain an underrange
indication by cut and short.
Cold junction: automatic compensation from 0 to
50 °C.
Cold junction accuracy : 0.1 °C/°C
Input impedance: > 1 MW
Calibration : according to IEC 584-1 and DIN
43710 - 1977.
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STANDARD RANGES TABLE
C) LINEAR INPUTS
Read-out: keyboard programmable between
-1999 and +4000.
Decimal point: programmable in any position.
Burn out: the instrument shows the burn out condi-
tion as an underrange condition for 4-20 mA, 1-5 V
and 2-10 V input types.
It shows the burn out condition as an underrange or
an overrange condition (selectable by soldering
jumper) for 0-60 mV and 12-60 mV input types. No
indication are available for 0-20 mA, 0-5 V and 0-10
V input types.
T/C
type
Ranges
L
L
J
0
1
0 /+ 400.0°C
0 /+ 900 °C 20
2 -100.0/ + 400.0°C
-100 / + 1000 °C 21 -150 / + 1830 °F
4 -100.0/ + 400.0°C ---
-100 /+ 1370 °C 22 -150 / + 2500 °F
6 -199.9/ + 400.0°C 23 -330 / + 750 °F
---
0 / + 1650 °F
---
J
3
K
K
T
N
R
S
5
7
8
9
-100 /+ 1400 °C 24 -150 / + 2550 °F
Input type
impedance
0 /+ 1760 °C 25
0 /+ 1760 °C 26
0 / + 3200 °F
0 / + 3200 °F
Accuracy
12
13
14
15
16
17
18
19
0 - 60 mV
> 1 MW
< 5 W
12 - 60 mV
0 - 20 mA
4 - 20 mA
0 - 5 V
1 - 5 V
0 - 10 V
2 - 10 V
B) RTD (Resistance Temperature Detector)
Input: for RTD Pt 100 W, 3-wire connection.
Input circuit: current injection.
°C/°F selection: via front pushbuttons or serial link.
Line resistance: automatic compensation up to
20 W/wire with no measurable error.
0.2 % + 1 digit
@ 25°C
> 200 kW
> 400 kW
Calibration: according to DIN 43760
Burnout: up scale. NOTE: a special test is
provided to signal OVERRANGE when input
resistance is less than 15 W.
D) LOGIC INPUT
The instrument is equipped with one input from
contact (voltage free) for setpoint selection.
Contact open = Main setpoint.
STANDARD RANGES TABLE
Input
Contact closed = Auxiliary setpoint.
NOTES
Ranges
type
1) Use an external contact with a contact rating
better than 0.5 mA, 5 V DC.
2) The instrument needs 100 ms to recognize a
contact status variation.
3) The logic inputs are NOT isolated by the
measuring input.
- 199,9 / + 400,0 °C
- 200 / + 800 °C
-199,9 / +400,0 °F
-330 / + 1470 °F
10
11
27
28
RTD Pt 100 W
DIN 43760
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SET POINTS
This instrument allows to use 2 set points: SP and
SP2.
The set point selection is possible only by logic
input.
SMART: keyboard enabling/disabling
Auto/Manual: selectable by front pushbutton.
Auto/Manual transfer: bumpless method type
Indicator "MAN" : OFF in auto mode and lit in
manual mode.
Set point transfer:
The transfer between one set point to another (or
between two different set point values) may be
realized by a step transfer or by a ramp with two
different programmable rate of change (ramp up
and ramp down).
OUTPUTS
Type: This instrument is equipped with 3
independent outputs programmable as follows:
Slope value: 1 - 100 eng. unit/min or step.
Set points limiter: RLO and RHI parameters, pro-
grammable.
Out 1
linear (mA)
Heating
Out 2
relay
AL1
Out 3
relay
AL2
Heating
Heating
Cooling
Cooling
AL1
AL1
AL2
Cooling
AL2
CONTROL ACTIONS
Cooling
Cooling
Heating
AL1
Heating
AL1
Cooling
AL1
Heating
Cooling
AL1
AL2
Heating
AL2
Heating
AL2
Cooling
Cooling
Heating
AL2
Control action: PID + SMART
Type: One (heating or cooling) or two (heating and
cooling) control outputs.
Proportional Band (Pb):
Range: - from 1.0 to 100.0 % of the input span for
process with one control output.
Retransm.
Retransm.
Retransm.
Retransm.
Retransm.
Retransm.
Retransm.
- from 1.5 to 100.0 % of the input span for
process with two control outputs.
When Pb=0, the control action becomes ON/OFF.
Hysteresis (for ON/OFF control action):
from 0.1% to 10.0% of the input span.
Integral time (Ti): from 1s to 20 min. or excluded.
Derivative time (Td): from 1 s to 10 min.
If zero value is selected, the derivative action is
excluded.
Control output updating time :
- 250 ms when a linear input is selected
- 500 ms when a TC or RTD input is selected.
Action: direct/reverse programmable by front
keyboard.
Output level indication:
The instrument displays separately the output 1
level (heating) and the output 2 level (cooling).
Output status indication: the OUT 1 LED will
flash with a duty cycle proportional to the output 1
power. Two indicators (OUT 2 and/or OUT 3) are
lit when the respective output is in ON condition.
Integral pre-load:
- from 0.0 to 100.0 % for one control output
- from -100.0 (cooling) to +100.0 % (heating) for
two control outputs.
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Output level limiter:
OUTPUT 3
-
-
For one control medium: from 0 to 100 % .
For two control mediums: from -100 to +100 %.
Type: relay with SPST contact with rated current 2
A at 250 V AC on resistive load.
Function: programmable as:
- control output (heating or cooling)
- Alarm 2 output.
This function may be operative at instrument start
up for a programmable time (To avoid thermal
shock and/or preheating the plant) otherwise it can
be enabled by an external contact.
Output cycle time (when used as control output)
programmable from 1 s to 200 s.
OUTPUT 1
Type: optoisolated 0-20 mA or 4-20 mA
programmable.
Function: programmable as:
- control output (heating or cooling)
- retransm. of the measured value
- retransm. of the operative set point.
Scaling: programmable from -1999 to 9999.
Maximum load: 500 W.
ALARMS
Actions: Direct or reverse acting.
Alarm functions: each alarm can be configured
as process alarm, band alarm or deviation alarm.
Alarm reset: automatic or manual reset
programmable on each alarm.
Resolution:
Stand by (mask) alarm: each alarm can be
configured with or without stand by (mask)
function.
-
-
0.1 % when used as control output.
0.05 % when used as analog retransmission.
Digital filter: it is possible to enable a digital filter,
on the output retransmission, with the same time
constant chosen for the read-out.
This function allows to delete false indication at
instrument start up and/or after a set point change.
Output level indication (as control output only):
from 00.0 to 100.0 %.
Output status indication: the indicator OUT 1
flashes with a duty cycle proportional to the output
level.
Process alarm:
Operative mode : High or low programmable.
Threshold : programmable in engineering unit
within the input span.
Hysteresis: programmable from 0.1 % to 10.0 % of
the input span (P4 - P3), or 1 LDS.
OUTPUT 2
Type: relay SPST contact (NO or NC selectable
by jumper).
Contact rated: 2 A at 250 V AC on resistive load.
Function: programmable as:
- control output (heating or cooling)
- Alarm 1 output
Band alarm:
Operative mode: Inside or outside programmable.
Threshold : programmable from 0 to 500 units.
Hysteresis : programmable from 0.1 % to 10.0 % of
the input span or 1 LDS.
Output cycle time (when used as control output)
programmable from 1 s to 99 s.
Deviation alarm
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Operative mode : High or low programmable.
Threshold : programmable from - 500 to +500
units.
Hysteresis : programmable from 0.1 % to 10.0 % of
the input span or 1 LDS.
SUPPLY TERMINALS AND FROM RELAY
OUTPUT TERMINALS
2) Remove the instrument from case.
3) Using a vacuum cleaner or a compressed air jet
(max. 3 kg/cm2) remove all deposit of dust and
dirt which may be present on the louvers and
on the internal circuits trying to be careful for
not damage the electronic components.
4) To clean external plastic or rubber parts use
only a cloth moistened with:
SERIAL COMMUNICATION INTERFACE
Type: RS-485
Protocol type: MODBUS, JBUS, ERO polling/
selecting.
Baud rate: programmable from 600 to 19200
BAUD.
- Ethyl Alcohol (pure or denatured) [C2H5OH] or
- Isopropil Alcohol (pure or denatured)
[(CH3)2CHOH] or
- Water (H2O)
Byte format: 7 or 8 bit programmable.
Parity: even, odd or none programmable.
Stop bit : one.
5) Verify that there are no loose terminals.
6) Before re-inserting the instrument in its case, be
sure that it is perfectly dry.
Address :
7) re-insert the instrument and turn it ON.
-
from 1 to 95 for ERO protocol
-
from 1 to 255 for all the other protocols
Output voltage levels: according to EIA standard.
MAINTENANCE
1) REMOVE POWER FROM THE POWER
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PARAMETER
SP
SnrT
DEFAULT VALUE
= Minimum range-value
= Disabled
APPENDIX A
DEFAULT PARAMETERS
n.Srt
SP2
nnn
A1, A2
= OFF
= Minimum range value
= OFF
= Minimum range-value for
process alarms
0 for deviation or band alarms
DEFAULT OPERATIVE PARAMETERS
The control parameters can be loaded with
predetermined default values. These data are the
typical values loaded in the instrument prior to
shipment from factory. To load the default values
proceed as follows:
HSA1, HSA2 = 0.1 %
Pb
HyS
ti
td
IP
= 4.0 %
= 0.5 %
a) The internal switch should be closed.
b) The SMART function should be disabled.
c) The upper display will show the process
variable while the lower display will show the
set point value.
= 4.00 (4 minutes)
= 1.00 (1 minute)
= 30.0 for one control output
0.0 for two control outputs
= 15 seconds
d) the device must be in "UNLOCK"
and"LOCAL" conditions
Cy2 - Cy3
If two control outputs are
configured and OUT2 (OUT 3) is
configured as "dir", the default
value will be equal to:
10 seconds when P22 = AIr
4 seconds when P22 = OIL
2 seconds when P22 = H2O
= 1.00 for P22 = AIr
0.80 for P22 = OIL
0.40 for P22 = H2O
= 0
e) Held down t pushbutton and press s
pushbutton; the display will show:
O F F
d F L t
e) Press s or t pushbutton; the display will show:
rC
O N
OLAP
rL
rH
d F L t
= Initial scale value
= Full scale value
g) Press FUNC pushbutton; the display will show:
Grd 1
Grd 2
OLH
tOL
= Infinite (step transfer)
= Infinite (step transfer)
= 100 %
= Infinite
= 25.0 % /s.
L O A d
This means that the loading procedure has been
initiated. After about 3 seconds the loading
procedure is terminated and the instrument
reverts to NORMAL DISPLAY mode.
rnP
The following is a list of the default operative
parame-ters loaded during the above procedure:
Appendix A.1
1604-7-A-AB.p65
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This means that the loading procedure has been
initiated. After about 3 seconds the loading
procedure is terminated and the instrument
reverts to visualization as in point b).
DEFAULT CONFIGURATION PARAM-
ETERS
The configuration parameters can be loaded with
predetermined default values. These data are the
typical values loaded in the instrument prior to
shipment from factory. To load the default values
proceed as follows:
a) The internal switch (V101, see fig. 13) should
be open.
b) The upper display will show:
PARA.
TABLE 1
TABLE 2
SEr 1
SEr 2
SEr 3
SEr 4
P1
ErO
1
19200
7E
ER0
1
19200
7E
3
21
C O n F
c) Push the t pushbutton; the display will show
P2
P3
----.
0
----.
0
P4
P5
P6
P7
400
rEV
0-20
0
1000
rEV
0-20
0
the firmware version.
C O n F
A. 0 0
P8
P9
400
nonE
H.A.
nonE
H.A.
OPrt.
0
0.1
0
0
norL
norL
norL
norL
Air
OFF
rEV
OFF
rEV
OFF
0
1000
nonE
H.A.
nonE
H.A.
OPrt
0
0.1
0
0
norL
norL
norL
norL
Air
OFF
rEV
OFF
rEV
OFF
0
d) Maintaining the pressure on the t pushbutton
push the s pushbutton also.
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P26
P27
P28
The instrument will show:
O F F
d F L t
e) Press s pushbutton to select between table 1
(European) or table 2 (American) default set
of parameters; the display will show:
t b. 1
d F L t
f) Press FUNC pushbutton; the display will show:
L O A d
Appendix A.2
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P29
P30
P31
P32
P33
P34
P35
P36
P37
P38
P39
P40
P41
P42
P43
P44
On
2
30.0
1.0
00.20
On
0
10
0
0.0
nO.FL
nO.FL
Pid
10.0
Fn.Sp
0
On
2
30.0
1.0
00.20
On
0
30
0
0.0
nO.FL
nO.FL
Pid
10.0
Fn.Sp
0
Appendix A.3
1604-7-A-AB.p65
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Appendix A.4
1604-7-A-AB.p65
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170.IU0.160.400
Chromalox®
INSTRUMENTS AND CONTROLS
1382 HEIL QUAKER BOULEVARD
LAVERGNE, TN 37086-3536
PHONE (615) 793-3900
FAX (615) 793-3563
WIEGAND INDUSTRIAL DIVISION
EMERSON ELECTRIC CO.
1604-7-A-AB.p65
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