Chicago Electric Washer 98332 User Manual

20 Gallon Parts Washer  
With Wheels  
98332  
set uP and oPeratinG instructions  
®
distributed exclusively by harbor Freight tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
saVe this manual.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
 
b.avoid body contact with grounded  
surfaces such as pipes, radiators,  
ranges and refrigerators. There is  
an increased risk of electric shock if  
your body is grounded.  
ate conditions will reduce personal  
injuries.  
c.Prevent unintentional starting.  
ensure the switch is in the off-po-  
sition before connecting to power  
source and/or battery pack, pick-  
ing up or carrying the tool. Carry-  
ing power tools with your finger on  
the switch or energizing power tools  
that have the switch on invites acci-  
dents.  
c.do not expose power tools to rain  
or wet conditions. Water entering  
a power tool will increase the risk of  
electric shock.  
d.do not abuse the cord. never use  
the cord for carrying, pulling or  
unplugging the power tool. Keep  
cord away from heat, oil, sharp  
edges or moving parts. Damaged  
or entangled cords increase the risk  
of electric shock.  
d.remove any adjusting key or  
wrench before turning the power  
tool on. A wrench or a key left at-  
tached to a rotating part of the power  
tool may result in personal injury.  
e.When operating a power tool out-  
doors, use an extension cord suit-  
able for outdoor use. Use of a cord  
suitable for outdoor use reduces the  
risk of electric shock.  
e.do not overreach. Keep proper  
footing and balance at all times.  
This enables better control of the  
power tool in unexpected situations.  
f. dress properly. do not wear loose  
clothing or jewelry. Keep your  
hair, clothing and gloves away  
from moving parts. Loose clothes,  
jewelry or long hair can be caught in  
moving parts.  
f. if operating a power tool in a damp  
location is unavoidable, use a  
Ground Fault circuit interrupter  
(GFci) protected supply. Use of  
a GFCI reduces the risk of electric  
shock.  
g.if devices are provided for the con-  
nection of dust extraction and col-  
lection facilities, ensure these are  
connected and properly used. Use  
of these devices can reduce dust-re-  
lated hazards.  
3. Personal safety  
a.stay alert, watch what you are do-  
ing and use common sense when  
operating a power tool. do not use  
a power tool while you are tired  
or under the influence of drugs,  
alcohol or medication. A moment  
of inattention while operating power  
tools may result in serious personal  
injury.  
h.only use safety equipment that  
has been approved by an appropri-  
ate standards agency. Unapproved  
safety equipment may not provide  
adequate protection. Eye protection  
must be ANSI-approved and breath-  
ing protection must be NIOSH-ap-  
proved for the specific hazards in the  
work area.  
b.use personal protective equip-  
ment. always wear eye protection.  
Safety equipment such as dust mask,  
non-skid safety shoes, hard hat, or  
hearing protection used for appropri-  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 3  
 
4. Power tool use and care  
6. service  
a.do not force the power tool. use  
the correct power tool for your ap-  
plication. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
a.have your power tool serviced by  
a qualified repair person using  
only identical replacement parts.  
This will ensure that the safety of the  
power tool is maintained.  
b.do not use the power tool if the  
switch does not turn it on and off.  
Any power tool that cannot be con-  
trolled with the switch is dangerous  
and must be repaired.  
Parts Washer safety Warnings  
1. Maintain labels and nameplates on  
the tool. These carry important safety  
information. If unreadable or miss-  
ing, contact Harbor Freight Tools for a  
replacement.  
c.disconnect the plug from the  
power source and/or the battery  
pack from the power tool before  
making any adjustments, chang-  
ing accessories, or storing power  
tools. Such preventive safety mea-  
sures reduce the risk of starting the  
power tool accidentally.  
2. Avoid unintentional starting. Prepare  
to begin work before turning on the  
tool.  
3. Do not leave the tool unattended  
when it is plugged into an electrical  
outlet. Turn off the tool, and unplug it  
from its electrical outlet before leav-  
ing.  
d.store idle power tools out of the  
reach of children and do not allow  
persons unfamiliar with the power  
tool or these instructions to oper-  
ate the power tool. Power tools are  
dangerous in the hands of untrained  
users.  
4. This product is not a toy. Keep it out  
of reach of children.  
5. Some dust created by cleaning, pow-  
er sanding, sawing, grinding, drilling,  
and other construction activities, con-  
tains chemicals known [to the State  
of California] to cause cancer, birth  
defects or other reproductive harm.  
Some examples of these chemicals  
are:  
e.maintain power tools. check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tools operation. if dam-  
aged, have the power tool repaired  
before use. Many accidents are  
caused by poorly maintained power  
tools.  
• Lead from lead-based paints  
• Crystalline silica from bricks and ce-  
ment or other masonry products  
• Arsenic and chromium from chemi-  
cally treated lumber  
Your risk from these exposures var-  
ies, depending on how often you do  
this type of work. To reduce your  
exposure to these chemicals: work in  
a well ventilated area, and work with  
f. use the power tool and acces-  
sories in accordance with these  
instructions, taking into account  
the working conditions and the  
work to be performed. Use of the  
power tool for operations different  
from those intended could result in a  
hazardous situation.  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 4  
 
approved safety equipment, such as  
those dust masks that are specially  
designed to filter out microscopic  
particles. (California Health & Safety  
Code § 25249.5, et seq.)  
manual cannot cover all possible con-  
ditions and situations that may occur.  
It must be understood by the operator  
that common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
6. Cleaning may produce Aluminum  
Oxide dust which can cause eye, skin  
or breathing irritation. Always use a  
NIOSH approved respirator, safety  
goggles and rubberized gloves when  
operating this tool.  
saVe these  
instructions.  
7. Always use water based solvents  
when operating this tool. Water based  
solvents have a pH greater than 7.  
Use of other types of solvents may  
cause injury.  
GroundinG  
to PreVent  
electric shocK  
and death From  
incorrect GroundinG  
Wire connection:  
Check with a qualified  
electrician if you are in doubt  
as to whether the outlet is  
properly grounded. do not  
modify the power cord plug  
provided with the tool. never  
remove the grounding prong  
from the plug. do not use the  
tool if the power cord or plug  
is damaged. if damaged, have  
it repaired by a service facility  
before use. if the plug will not  
fit the outlet, have a proper  
outlet installed by a qualified  
electrician.  
8. DO NOT use any highly flammable,  
volatile or combustible solvents such  
as gasoline, kerosine, etc. in this tool.  
9. Parts being cleaned may deposit oil,  
grease, gasoline or other combustible  
contaminants in the tool. Check for  
volatile fumes, and use this tool only  
in a well-ventilated area.  
10. WARNING: Chlorinated solvents  
such as 1-1-1 Trichloroethane and  
Methylene Chloride can chemically  
react with aluminum and may ex-  
plode. Many parts contain aluminum.  
Do not clean aluminum parts with  
these solvents.  
11. WARNING: Handling the cord on  
this product will expose you to lead,  
a chemical known to the State of  
California to cause cancer, and birth  
defects or other reproductive harm.  
Wash hands after handling. (Califor-  
nia Health & Safety Code § 25249.5,  
et seq.)  
12. The warnings, precautions, and in-  
structions discussed in this instruction  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 5  
 
Grounded tools: tools with three  
Prong Plugs  
double insulated tools: tools  
with two Prong Plugs  
1. Tools marked “Double Insulated” do  
not require grounding. They have  
a special double insulation system  
which satisfies OSHA requirements  
and complies with the applicable  
standards of Underwriters Labora-  
tories, Inc., the Canadian Standard  
Association, and the National Electri-  
cal Code. (see outlets for 2-Prong  
Plug.)  
1. Tools marked with “Grounding Re-  
quired” have a three wire cord and  
three prong grounding plug. The  
plug must be connected to a properly  
grounded outlet. If the tool should  
electrically malfunction or break  
down, grounding provides a low  
resistance path to carry electricity  
away from the user, reducing the risk  
of electric shock. (see 3-Prong Plug  
and outlet.)  
2. Double insulated tools may be used  
in either of the 120 volt outlets shown  
in the preceding illustration. (see  
outlets for 2-Prong Plug.)  
2. The grounding prong in the plug is  
connected through the green wire in-  
side the cord to the grounding system  
in the tool. The green wire in the cord  
must be the only wire connected to  
the tool’s grounding system and must  
never be attached to an electrically  
“live” terminal. (see 3-Prong Plug  
and outlet.)  
extension cords  
1. Grounded tools require a three wire  
extension cord. Double Insulated  
tools can use either a two or three  
wire extension cord.  
3. The tool must be plugged into an  
appropriate outlet, properly installed  
and grounded in accordance with all  
codes and ordinances. The plug and  
outlet should look like those in the  
preceding illustration. (see 3-Prong  
Plug and outlet.)  
2. As the distance from the supply outlet  
increases, you must use a heavier  
gauge extension cord. Using exten-  
sion cords with inadequately sized  
wire causes a serious drop in voltage,  
resulting in loss of power and pos-  
sible tool damage.  
(see table a.)  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 6  
 
3. The smaller the gauge number of the  
wire, the greater the capacity of the  
cord. For example, a 14 gauge cord  
can carry a higher current than a 16  
gauge cord. (see table a.)  
recommended minimum Wire  
GauGe For eXtension cords*  
(120/240 Volt)  
eXtension cord  
namePlate  
lenGth  
amPeres  
(at full load)  
4. When using more than one exten-  
sion cord to make up the total length,  
make sure each cord contains at  
least the minimum wire size required.  
(see table a.)  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
5. If you are using one extension cord  
for more than one tool, add the  
nameplate amperes and use the sum  
to determine the required minimum  
cord size. (see table a.)  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* Based on limiting the line  
voltage drop to five volts at  
150% of the rated amperes.  
taBle a  
6. If you are using an extension cord  
outdoors, make sure it is marked with  
the suffix “W-A” (“W” in Canada) to  
indicate it is acceptable for outdoor  
use.  
symbology  
Double Insulated  
7. Make sure the extension cord is prop-  
erly wired and in good electrical con-  
dition. Always replace a damaged  
extension cord or have it repaired by  
a qualified electrician before using it.  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
V~  
a
8. Protect the extension cords from  
sharp objects, excessive heat, and  
damp or wet areas.  
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 7  
 
to PreVent  
serious injurY  
sPeciFications  
Electrical Requirements 120 V~ / 60 Hz  
From accidental  
oPeration:  
Fluid Capacity  
Maximum Flow  
Fusible Link  
20 Gallons  
turn the Power switch of the  
tool to its “oFF” position and  
unplug the tool from its  
electrical outlet before  
assembling or making any  
adjustments to the tool.  
5.28 Gallons per  
Minute  
Tested at 185° F.  
unPacKinG  
note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near  
the end of this manual.  
When unpacking, check to make sure  
that the item is intact and undamaged. If  
any parts are missing or broken, please  
call Harbor Freight Tools at the number  
shown on the cover of this manual as soon  
as possible.  
assembly  
1. Assemble the four Legs (13) to the  
Shelf (12) using Pan Screw (14)  
Washer (8) and Nut (9). Tighten  
loosely.  
list of contents  
description  
Q’ty  
Middle Shelf  
1
1
1
4
4
1
Parts Washer Tank  
Pump with Cord and Switch  
Support Legs  
2. Attach the Legs / Shelf assembly to  
the Body (7) using Screw (14) Wash-  
er (8) and Nut (9). Tighten securely.  
Swivel Casters  
3. Tighten the Fasteners holding the  
Work Basket  
Shelf (12) to the Legs (13) securely.  
4. Attach the Casters (37 and 38) to  
the Legs (13) using Washers (39)  
and Nuts (40). The Locking Casters  
(37) should be installed on the front  
of the tool, where they can be easily  
reached.  
instructions For  
PuttinG into use  
read the entire imPortant  
saFetY inFormation  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
5. Install the Pump Assembly (18) on  
the inside of the Body (7) using  
Screws (22), Washers (31 and 32)  
and Nuts (31). Ensure that the Switch  
Box (21) and Electric Cord (19) are  
on the outside of the Body (7). Tight-  
en fasteners securely.  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 8  
 
Functions  
tool set up  
1. When used with an appropriate sol-  
vent (not included) this Parts Washer  
is useful for cleaning mechanical  
parts of dirt, grease and other con-  
taminants.  
to PreVent  
serious injurY  
From accidental  
oPeration:  
turn the Power switch of the  
tool to its “oFF” position and  
unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
2. When activated, the pump directs a  
stream of solvent into the Body (7).  
The solvent is recirculated through  
the Screen (17) and back into the  
Body.  
3. The solvent may be reused many  
times until it has become too dirty  
and must be replaced.  
1. Prior to use, the tool must be filled  
with up to 20 gallons of suitable  
solvent (not included). Appropriate  
solvents are available from Harbor  
Freight Tools.  
4. This tool includes a wash tub shaped  
Body (7), Work Shelf (6) and Work  
Basket (2). For holding, sorting or  
soaking parts.  
Work Piece and Work area set up  
1. Designate a work area that is clean  
and well-lit. The work area must not  
allow access by children or pets to  
prevent injury and distraction.  
5. The Cover (1) may be lowered to  
close the tool when not in use.  
6. A fusible link in the Safety Plate (5)  
will melt in the case of fire, shutting  
the Cover (1) and suffocating the fire.  
2. Route the power cord along a safe  
route to reach the work area without  
creating a tripping hazard or exposing  
the power cord to possible damage.  
The power cord must reach the work  
area with enough extra length to al-  
low free movement while working.  
oPeratinG instructions  
read the entire imPortant  
saFetY inFormation  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
3. There must not be hazardous ob-  
jects, such as utility lines or foreign  
objects, nearby that will present a  
hazard while working.  
4. Safety goggles or face shield, rub-  
berized gloves, apron, floor mat and  
other safety equipment must be pro-  
vided to the operator for safe opera-  
tion of this tool.  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 9  
 
5. Appropriate brushes, grips, rags,  
etc. should be provided for effective  
cleaning.  
12. To prevent accidents, turn off the tool  
and disconnect its power supply after  
use. Clean, then store the tool in-  
doors out of children’s reach.  
6. Safe disposal must be provided for  
any rags or other materials used in  
the cleaning process.  
maintenance and  
serVicinG  
General operating instructions  
Procedures not specifically  
explained in this manual  
must be performed only by a  
qualified technician.  
1. To ll parts Washer, Lift Cover (1) of  
Parts Washer to open.  
2. Check to be sure Drain Plug (11) and  
associated O-Ring (10) are secure to  
prevent leaks.  
to PreVent  
serious injurY  
From accidental  
oPeration:  
3. Pour in up to 20 Gallons of approved  
non-flammable solvent (not included).  
turn the Power switch of the  
tool to its “oFF” position and  
unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
4. Plug the Electric Cord (19) into an ap-  
propriate power source.  
5. With Parts Washer filled, direct the  
Flexible Pipe (24) into the Tub area of  
the Body (7).  
6. Press the Switch (23) to the ON  
position. The Pump (30) will operate,  
circulating solvent through the Flex-  
ible Pipe (24).  
to PreVent serious  
injurY From tool  
Failure:  
do not use damaged  
equipment. if abnormal noise  
or vibration occurs, have the  
problem corrected before  
further use.  
7. To clean parts, you may use the sol-  
vent in the tub portion of the Body (7)  
or spray solvent directly on the parts  
using the Flexible Pipe (24).  
8. The Work Shelf (6) and Work Basket  
(2) may be used to soak, support or  
drain parts during the cleaning pro-  
cess.  
cleaning, maintenance, and  
lubrication  
1. BeFore each use, inspect the  
general condition of the tool. Check  
for leaks, loose screws, misalignment  
or binding of moving parts, cracked or  
broken parts, damaged electrical wir-  
ing, and any other condition that may  
affect its safe operation.  
9. When work is completed, press the  
Switch (23) to the OFF position.  
10. Remove cleaned parts.  
11. Shut the Cover (1).  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 10  
 
2. aFter use, clean external surfaces 2. After draining the Parts Washer of  
of the tool with clean cloth.  
solvent, remove these parts and blow  
clean with dry compressed air.  
3.  
WarninG! if the supply cord of  
this power tool is damaged, it must  
be replaced only by a qualified  
service technician.  
3. Wipe the components clean and rein-  
stall before refilling the Parts Washer  
with clean solvent.  
replacing the cleaning solvent  
1. When the solvent has become dirty, it  
will not clean effectively and must be  
replaced.  
2. To drain solvent, place a sturdy con-  
tainer that is large enough to contain  
at least 20 gallons of solvent under  
the Drain Plug (11).  
3. Be aware that when the Drain Plug  
(11) is removed some solvent will be  
splashed and spilled. Prepare the  
area to contain spilled solvent.  
4. Remove the Drain Plug (11) by turn-  
ing it counterclockwise.  
5. Solvent will pour out of the Body (7)  
into the container.  
6. When the solvent is all drained,  
replace the Drain Plug (11) and wipe  
out the Parts Washer with a clean dry  
rag.  
7. Dispose of the cleaning solvent prop-  
erly. Check with your local authority  
for proper disposal method.  
cleaning Parts Washer  
components  
1. The Flexible Pipe (24), Pump Hous-  
ing Cover (15), Screen (17) and other  
components may occasional need to  
be cleaned.  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 11  
 
Parts list  
Parts list  
Part  
1
description  
Qty.  
1
Part  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
description  
Qty.  
1
Cover  
Switch Box  
2
Work Basket  
Spring Pan  
Pin  
1
Screw  
6
3
1
Switch  
1
4
2
Flexible Pipe  
Elbow Seat  
Elbow  
1
5
Safety Plate  
Work Shelf  
Body  
1
1
6
1
1
7
1
Plastic Washer  
Spigot  
1
8
Spring Washer  
Nut  
24  
24  
1
1
9
Seal Ring  
Pump  
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
O-ring  
1
Drain Plug  
Shelf  
1
Nut  
7
1
Spring Washer  
Toothed Washer  
Flat Washer  
Rubber Sheath  
Hex Screw  
Locking Caster  
Caster  
7
Leg  
4
2
Pan Screw  
Pump Housing Cover  
Filter Cover  
Screen  
24  
1
4
1
1
1
1
2
Pump Housing  
Electric Cord  
Strain Relief  
1
2
1
Washer  
4
1
Nut  
4
Please read the FolloWinG careFullY  
THe MANUFACTUReR AND/OR DISTRIbUTOR HAS PROvIDeD THe PARTS LIST AND ASSeMbLy  
DIAgRAM IN THIS MANUAL AS A ReFeReNCe TOOL ONLy. NeITHeR THe MANUFACTUReR OR  
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT  
He OR SHe IS qUALIFIeD TO MAke ANy RePAIRS TO THe PRODUCT, OR THAT He OR SHe IS  
qUALIFIeD TO RePLACe ANy PARTS OF THe PRODUCT. IN FACT, THe MANUFACTUReR AND/OR  
DISTRIbUTOR exPReSSLy STATeS THAT ALL RePAIRS AND PARTS RePLACeMeNTS SHOULD  
be UNDeRTAkeN by CeRTIFIeD AND LICeNSeD TeCHNICIANS, AND NOT by THe bUyeR. THe  
bUyeR ASSUMeS ALL RISk AND LIAbILITy ARISINg OUT OF HIS OR HeR RePAIRS TO THe  
ORIgINAL PRODUCT OR RePLACeMeNT PARTS THeReTO, OR ARISINg OUT OF HIS OR HeR  
INSTALLATION OF RePLACeMeNT PARTS THeReTO.  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 12  
 
assemBlY diaGram  
record Products serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 13  
 
limited 90 daY WarrantY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this prod-  
uct is free from defects in materials and workmanship for the period of 90 days from  
the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,  
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.  
We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESS-  
Ly IN LIeU OF ALL OTHeR WARRANTIeS, exPReSS OR IMPLIeD, INCLUDINg THe  
WARRANTIeS OF MeRCHANTAbILITy AND FITNeSS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the com-  
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-  
ther repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return re-  
paired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost  
of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 98332  
For technical questions, please call 1-800-444-3353.  
Page 14  
 

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